Wave-activated smart switch with zero physical contact, ideal for kitchens and hospitals.

A lighting controls company wanting to offer a hygienic, no-touch light switch for commercial kitchens, hospitals, and clean rooms.
Implementing reliable gesture recognition (on/off/dim) that works despite reflective surfaces, shadows, and ambient IR noise.
The Bouffalo Lab BL602 RISC-V SoC was selected for its integrated Wi-Fi/BLE and low BOM cost. A PAJ7620 optical gesture sensor provides 9 recognizable gestures. A TRIAC-based dimmer circuit handles load control with active zero-crossing detection.
We implemented a three-stage processing pipeline on the BL602: raw sensor data → median filter → lightweight TinyML classifier for gesture rejection (distinguishing intentional gestures from pass-by movements). The firmware runs on FreeRTOS with task prioritization ensuring zero-crossing interrupts are never missed. Matter protocol support enables multi-vendor smart home compatibility.
97% gesture recognition accuracy at 15cm range. Sub-200ms response latency. Installed in 12 hospital ORs with zero infection control issues.
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