Sector Overview
Domain
Velocity of
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Industrial Systems
Optimizing manufacturing processes with edge AI, predictive maintenance, and robust IIoT mesh networks for Industry 4.0.
35%
Downtime Reduction
Domain
Mastery.
Real-Time Production Monitoring
Predictive Maintenance Analytics
IIoT Sensor Mesh Networks
Robotic Control Systems
Digital Twin Integration
SCADA & PLC Connectivity
Velocity of
Innovation.
Edge Computing
On-premise processing for real-time quality control and anomaly detection.
Predictive Analytics
ML-driven failure prediction reducing unplanned downtime by 80%.
Secure Connectivity
Hardware-secured IIoT gateways with end-to-end encryption.
35%
OEE Improvement
80%
Downtime Reduction
10K+
Sensor Nodes
100+
Factory Deployments
Deep Tech FAQ
How do you handle real-time data processing on the factory floor?+
We deploy edge computing nodes with FPGA-accelerated inferencing that process sensor data locally, achieving sub-millisecond response times without reliance on cloud connectivity.
What protocols do your IIoT gateways support?+
Our gateways support OPC-UA, MQTT, Modbus TCP/RTU, Profinet, and EtherCAT, with hardware-level timestamping for precise synchronization across the production line.
Can you integrate with existing SCADA systems?+
Yes. Our solutions are designed as middleware layers that sit on top of existing SCADA and PLC infrastructure, adding edge AI capabilities without requiring a complete factory overhaul.
ChipTalk.AI Advantage
ChipTalk's industrial automation practice delivers measurable OEE improvements through a combination of edge computing, IIoT sensing, and predictive analytics. Our solutions are deployed across automotive, semiconductor, food-and-beverage, and heavy-machinery production lines worldwide.
Related Engagements
01
CNC Machine Predictive Maintenance
Deployed vibration and temperature sensors on 50+ CNC machines with edge-based anomaly detection, reducing unplanned downtime by 72% in the first 6 months.
02
Factory-Wide IIoT Mesh Network
Designed and installed a 500-node wireless IIoT mesh network across a 50,000 m² factory, enabling real-time OEE dashboards and automated quality gate reconciliation.
We retrofit intelligence onto existing brownfield infrastructure. Our IIoT gateways speak OPC-UA, Modbus, and Profinet natively, so you gain edge-AI capabilities without ripping out your PLC investment.